​​Integrated Wastewater Solutions for Food Processing: Tackling Organic Loads, Fats & Flow Variations​​

Core Contaminant Removal Capabilities(EPC)

1. Organic Matter Degradation

   Hybrid activated sludge + biofilm technologyefficiently breaks down proteins, sugars, and starches with >90% BOD reduction.

   
   

2. Suspended Solids Removal 

   Multi-stage filtration:

• Bar screens capture large particulates

• Clarifiers remove mid-size solids

• Depth filters polish effluent to <10 NTU

3. Fats/Oils/Grease (FOG) Elimination

   Dissolved Air Flotation (DAF) units separate emulsified oils via micro-bubble attachment, achieving <15 mg/L residual FOG before biological treatment.

   
   

4. Nutrient Management

   A²/O process (Anaerobic-Anoxic-Oxic) configuration:

• Removes 85%+ nitrogen via nitrification/denitrification

• Achieves 70%+ phosphorus uptake by PAOs

Operational Advantages

• Flow Variation Resilience

  Protected biomass on fixed-film media withstands 300% flow surges and 2x organic load spikes while maintaining effluent compliance.

• Space Optimization

  Compact skid-mounted designs require 40% less footprint vs. conventional systems; underground installation preserves landscape aesthetics.

  
  

• Automated Control

  PLC systems with remote monitoring provide:

• Real-time TSS/BOD/FOG analytics

• Automated chemical dosing

• Predictive maintenance alerts

  Reducing operator intervention by 70%

Economic & Sustainability Benefits