The process cooling circulating water system plays a crucial role in ensuring the stable operation of
industrial core equipment. Thanks to its professional technical strength and mature engineering
management capabilities, Lefeldt Filter has recently delivered a technical project for a process cooling
circulating water treatment system. This project adopts the EPC (Engineering, Procurement, and
Construction) general contracting mode, with Lefeldt providing full process services from scheme
planning, equipment manufacturing integration, installation and commissioning to final acceptance,
committed to creating a safe, stable, and intelligent turnkey project for customers.
Project Core
One stop solution, fully responsible for the entire process
The project proposes high standard circulating water treatment requirements for kiln cooling, molding
cooling, and channel cooling systems. As the project contractor, Lefeldt adopts a turnkey engineering
model and is fully responsible for:
01 System Design and Optimization
Based on the actual project requirements and process schematic, conduct in-depth optimization design
to ensure that the system matches the end process water demand and guarantees overall operational efficiency.
02 Equipment Integration and Manufacturing
Strictly control the selection, manufacturing, and quality inspection of core equipment such as high-efficiency
heat exchangers, circulating water pump units, precision filters, control systems, stainless steel water tanks,
and pipeline valve systems. All equipment is brand new, mature, and reliable.
03 Construction, Installation, and Debugging
Technical personnel are stationed throughout the entire process, responsible for cable wiring, pipeline
docking (within 1 meter of the wall of the circulating water station building), equipment installation,
and system linkage debugging to ensure seamless connection of the project.
04 Final acceptance and delivery
Strictly conduct acceptance according to the technical agreement confirmed by both parties and relevant
national standards, verify system performance based on actual operating conditions, and deliver a
qualified operating system.
This EPC model of labor and material contracting effectively integrates resources and significantly reduces
the coordination and management burden of Party A in complex system engineering.
Technical Highlights
Intelligent and reliable, with excellent quality
The process cooling circulating water system created by Lefeldt for the project embodies its technological
advantages in the field of industrial water treatment.
01 Intelligent Control System
in abnormal situations and avoid the risk of unplanned downtime.
supply and return water temperatures, and real-time pressure monitoring.
All key operating parameters (temperature, pressure, flow rate, liquid level, conductivity, etc.) can be clearly
displayed and controlled on the local touch screen, and can be seamlessly transmitted to the customer's
central monitoring system through standard communication interfaces (such as Ethernet).
It has a complete automatic protection mechanism (such as phase loss, overload, undervoltage, short circuit, etc.)
and sound and light alarm function (temperature abnormality, low pressure, liquid level exceeding limit, etc.).
02 High performance core equipment
◆ Efficient heat exchange unit: High quality stainless steel plate heat exchangers are selected to meet
the heat exchange requirements of 1075KW (kiln forming system) and 450KW (channel system), ensuring
efficient heat transfer and long-term stable operation.
◆ Reliable hydrodynamic system: The circulating water pump set adopts a one in use and one backup
configuration, with key overcurrent components made of stainless steel material and equipped with
variable frequency drive technology to accurately control flow rate (up to 120m ³/h) and head (80m),
ensuring stable and efficient operation. High precision security filters are installed after the pump to
effectively intercept impurities.
◆ System pressure and cleanliness assurance: The entire set of circulating water pipelines and valves are
made of high-quality stainless steel material, which has excellent corrosion resistance and ensures pure
water quality. The stainless steel water tank is designed scientifically and equipped with a magnetic flap
level gauge and automatic water replenishment function, effectively preventing backflow impact.
◆ Precision sensing instrument: The system integrates high-precision instruments such as pressure sensors,
temperature sensors, flow meters, conductivity meters, and differential pressure transmitters to ensure
real-time and accurate feedback of operating data.
03 Multiple Security Protection Design
◆ Emergency power guarantee: Innovatively add an independent emergency power unit to each of the kiln
forming and channel cooling systems. In the event of a main pump failure, automatic start-up or uninterrupted
switching can be achieved to meet continuous production requirements and provide effective safety redundancy.
◆ System protection design: A pressure relief protection device is installed at the equipment outlet to effectively
prevent water supply pressure fluctuations from affecting the production process. The main equipment of the
system adopts a modular design (excluding the water tank), with a compact structure that is easy to transport,
install, and maintain in the later stage.
Service Commitment
Professional escort, worry free throughout the entire process
Lifetech deeply understands that high-quality service is a key element for project success, and solemnly promises:
01 Strict Quality Control
The equipment manufacturing process strictly follows national standards and enterprise specifications, and
invites customers to participate in quality confirmation at key nodes. The final on-site acceptance will be based
on the technical project and national standards.
02 Professional on-site support
From equipment entry to system acceptance, arrange experienced technical, debugging, and construction
teams to be stationed at the project site, especially to ensure sufficient manpower support during the trial
operation phase and timely response and handling of problems.
03 Long term service guarantee
After the system acceptance is qualified, a one-year quality assurance period will be provided. During the
warranty period, provide quick response (within 2 hours) and professional support, and arrange service
engineers to arrive on site within 24 hours if necessary to solve the problem. After the warranty period,
we will continue to provide efficient technical consulting and competitive spare parts supply services.
04 Proactively run care
Establish a regular follow-up mechanism, where technical personnel actively follow up on the system's
operational status, provide optimization suggestions, and assist in the long-term efficient and stable
operation of the system.
The successful implementation of the process cooling circulating water system in this project is another
powerful proof of Lefeldt Filter's commitment to the concept of "customer-centric, providing high stability,
intelligent industrial water treatment system solutions". Relying on profound EPC project experience, solid
core technology accumulation, and continuous improvement in quality services, Lifetech is committed to
becoming the most trusted partner for customers in the field of industrial fluid treatment, jointly promoting
stable and efficient production operations.
